Batch Controllers
With decades of expertise in flow measurement, iCenta Controls supplies reliable batch control flow meters for accurate, repeatable monitoring of liquids. These batch meters provide precise, real-time data for controlled filling, dosing, and process batching. Ideal for applications such as chemical processing, food and beverage production, water treatment, and industrial manufacturing, our batch controllers deliver dependable performance with easy installation and minimal maintenance.
What is a Batch Control Flow Meter?
A thermal mass flow meter measures the flow of gases using heat transfer, with no moving parts for high reliability. These meters provide accurate mass flow measurement for clean, dry gases such as compressed air, Nitrogen natural gas, nitrogen, hydrogen, oxygen, Co2, biogas and many other gases. They are ideal for applications where precision and efficiency are essential, including process control, HVAC, and environmental monitoring.Â
How Do They Work?Â
The ICENTA range of batch controllers integrates with flow or level sensors to measure, monitor, and dispense a preset batch volume. Operators can clearly view both the live measured total and the target batch value on the display. When the programmed volume is reached, the controller automatically sends a signal to valves, pumps, or other connected equipment to stop or redirect the flow.
For higher-accuracy applications, selected models offer two-stage control. A fast-fill stage rapidly delivers the majority of the volume, followed by a fine-fill stage that slows the flow as the target is approached, improving precision and repeatability.
With easy integration, minimal maintenance, and consistent accuracy, batch meters offer a dependable and cost-effective solution for controlled liquid handling in industrial and commercial applications – even in processes with variable flow rates.
Batch Controllers from iCenta ControlsÂ
They provide an accurate, reliable, and versatile solution for measuring and controlling liquid flow in precise volumes across a wide range of applications. At iCenta Controls, we supply high quality batch meters and controllers designed for industries such as chemical processing, food and beverage production, water treatment, and general industrial applications, where precision and repeatability are essential.
Our portfolio includes both standalone batch controllers and integrated meters from trusted global manufacturers such as Fluidwell and GF Signet, offering solutions suitable for manual, semi-automated, and fully automated processes. Whether you need dosing, filling, blending, or dispensing applications, iCenta delivers dependable batch flow measurement backed by expert advice and technical support.
If you need extra guidance, please visit our guides section below or contact our expert team in the UK for tailored advice.
Why Are Batch Flow Meters Important?
They provide a precise, reliable, and easy method for measuring and controlling liquid flow in batches. They help to:
- Deliver accurate, repeatable data, making them ideal for critical applications such as chemical dosing, food and beverage production, and water treatment.
- Enable integration with existing process systems for automated or semi-automated batch control.
- Work across a variety of flow rates, tank sizes, and process conditions, ensuring flexibility in different industries.
- Reduce downtime and maintenance with robust designs and minimal moving parts.
- Support process monitoring and automation through electronic outputs and control system integration.
With proven accuracy, versatility, and durability, iCenta’s batch control flow meters are trusted for precise flow measurement and management across a wide range of sectors.
What Are the Different Types?Â
At iCenta Controls, we supply a versatile range of flow meters designed to meet diverse batch measurement and management needs. The most common types include:
- Inline Batch Flow Meters: Installed directly in the pipeline, providing accurate and repeatable measurement for continuous or automated batch processes.
- Portable Batch Controllers: Compact, flexible meters ideal for testing, calibration, or temporary batch measurement in different systems.
- Sanitary Batch Meters: Designed for hygienic applications in food, beverage, and pharmaceutical production, ensuring cleanability and regulatory compliance.
- Low-Flow Batch Meters: Optimised for precise measurement at very small flow rates, perfect for chemical dosing, additive injection, or lab batches.
In What Industries Are Batch Control Flow Meters Used?Â
They are widely used for accurate, reliable measurement and control of liquids across a variety of industrial and commercial sectors. They are particularly valued in industries such as food and beverage production, chemical processing, pharmaceuticals, water and wastewater management, and energy. Their ability to deliver precise, repeatable batch measurement makes them ideal for processes where consistency, quality, and traceability are critical.
At iCenta Controls, our batch controllers are trusted by engineers and operators across these industries to provide dependable, high-accuracy measurement, even in demanding or highly regulated environments. Explore real life applications in our case studies.
How Can They Positively Impact Your Business?Â
iCenta’s batch controllers provide precise, real-time measurement and control of liquid flow, helping optimise batching, dosing, and process efficiency. By delivering accurate, repeatable data, they reduce waste, improve product consistency, and support compliance with quality standards.
Clear operator displays show both actual and target volumes, while automatic control outputs allow pumps and valves to be triggered without manual intervention, reducing the risk of human error and improving productivity.
For processes demanding tighter tolerances, two-stage fast-fill and fine-fill capability enables rapid bulk delivery followed by controlled top-off, ensuring reliable and highly accurate batch completion even when flow conditions fluctuate.
With simple, robust designs, minimal maintenance, and reliable performance, batch meters and batch controllers offer long-term dependability and lower operational costs. iCenta’s range ensures precise, tailored solutions to meet your specific business and process requirements.
We help you maintain high performance through our UKAS-accredited calibration services. It’s the simplest way to ensure your batch controllers remain accurate and fully compliant.